AI-Powered Factory Intelligence

Your legacy systems aren't broken. They're just disconnected.

The average factory runs 12+ different systems: ERP, MES, SCADA, WMS, QMS. Your operators spend 40% of their time copying data between screens that don't talk to each other.

Factory OS creates an intelligent orchestration layer that connects all your existing systems—no rip-and-replace, no multi-year implementations. We build custom AI agents that understand your specific workflows and automate the tedious parts.

Factory OS Command Center
All Systems Connected
ERP Integration
SAP S/4HANA
Real-time sync
MES Status
Wonderware
142 workflows
Today's Performance
98.2%
OEE
2,847
Units/Hour
0.03%
Defect Rate
AI Recommendations
Line 3 showing 12% below target speed
Predicted maintenance in 48 hours
Optimize batch sequencing
Could reduce changeover by 23%
14
Systems
847
Sensors
23
AI Agents
Insights

The $50M problem hiding in your factory floor

Manufacturing loses $1 trillion annually to inefficiencies. Most of it comes from systems that don't talk to each other.

40%
Of operator time spent on manual data entry between systems
72 hours
Average delay in detecting production issues across systems
12+
Disconnected systems in the average factory
$8.7M
Annual cost of production errors from data silos
Custom-Built for Your Factory

Connect everything. Replace nothing.

We don't sell you software. We deploy a team to build custom AI agents that understand your specific systems, workflows, and challenges.

1

Map Your Factory's Digital Ecosystem

Our engineers come on-site to understand your complete technology stack. We map every system, every data flow, every manual process. SAP, Oracle, Siemens, Rockwell, custom databases—we've integrated them all.

  • Document all existing systems and versions
  • Identify data silos and manual handoffs
  • Interview operators to understand pain points
ERP
MES
SCADA
WMS
QMS
PLM
CRM
HMI
PLC
Mapping connections...
2

Build Custom Integration Agents

We don't use generic connectors. Our team builds custom AI agents specifically for your systems. Each agent understands your data formats, business rules, and can handle your edge cases.

  • Custom APIs for legacy systems without modern interfaces
  • Real-time data synchronization across all platforms
  • Intelligent conflict resolution and data validation
3

Deploy Intelligent Orchestration Layer

Your new command center sees everything, understands context, and can take action. Ask questions in plain English. Get answers from all your systems instantly. Let AI handle the routine while you focus on optimization.

  • Unified dashboard across all systems
  • Natural language queries across your entire operation
  • Automated workflows and intelligent alerts
Factory OS Agent
4

Continuous Learning & Optimization

This isn't a one-time deployment. Our AI learns your patterns, understands seasonal variations, and gets smarter every day. We stay engaged to add new capabilities as your needs evolve.

  • ML models that adapt to your production patterns
  • Predictive maintenance based on your actual equipment
  • Ongoing support and feature development
Week 12 Improvements
Defect Detection+34%
Response Time-67%
Automation Rate+48%

Real factories. Real results.

Every deployment is custom, but the improvements are consistent

FORTUNE 500 DEFENSE CONTRACTOR
"Our internal study found that we would save roughly one hour per day per worker, which amounts to close to $10 million annually for our organization in time savings."
ME
Manufacturing Engineer
Aerospace Industry
87%
Faster Decision Making
From hours to seconds for cross-system queries
100%
Legacy Preserved
No systems replaced, all systems connected
+18%
OEE Improvement
Average across all deployments
3.2x
ROI in Year One
Through efficiency gains alone

Every factory is unique. So is every deployment.

We don't sell licenses. We deploy teams. Here's how we work with you.

1

Discovery Workshop (Week 1-2)

Our team comes to your facility. We map your systems, interview your team, and understand your specific challenges.

  • System architecture review
  • Process flow analysis
  • ROI opportunity assessment
2

Custom Development (Week 3-8)

We build your custom integration agents, test with your real data, and ensure everything works with your specific systems.

  • Custom agent development
  • Integration testing
  • User training preparation
3

Deploy & Optimize (Ongoing)

Go live with full support. We stay engaged to optimize, add features, and ensure you're getting maximum value.

  • 24/7 monitoring & support
  • Continuous improvements
  • New feature development

No vendor lock-in. Ever.

You own all custom code. You own all data. We document everything. If you ever want to bring it in-house, you can. (Though after seeing the results, we bet you won't want to.)

Built for complex manufacturing

If you have legacy systems and complex processes, we can help

Food & Beverage

HACCP compliance, batch tracking, quality control

Automotive

JIT production, supplier integration, quality standards

Heavy Machinery

Complex assemblies, long lead times, custom orders

Pharmaceuticals

FDA compliance, batch records, validation protocols

Electronics

High-mix production, rapid changeovers, traceability

Chemicals

Process control, safety systems, regulatory compliance

Your competitors are already modernizing

Every day you wait is another day of manual data entry, missed insights, and lost efficiency. Let's map your factory and show you what's possible.

Free assessment • No commitment • Results in 2 weeks